TopsCNC Heavy Metal

TopsCNC Heavy Metal

✍️ Topsie 📅 18 April 2022 👀 26100 vues ❤️ 256 likes

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List of components

3D printing parts

Nom Qté Notes
drag_chain_rail_holder_claps.stl 7
drag_chain_rail_holder_X.stl 3
drag_chain_rail_holder_Y.stl 4
dragchain.stl /
dragchain_claps.stl /
Dragchain_connector_X_to_Z.stl 1
Dragchain_support_x_to_y.stl 1
End_bearing_holder_5mm_(X).stl 1
End_bearing_holder_6mm_(Y).stl 2
End_bearing_holder_part2.stl 3
End_dragchain_female.stl 2
End_dragchain_male.stl 2
End_Z_bearing_holder_part1.stl 1
End_Z_bearing_holder_part2.stl 1
Nema23_cover_part1.stl 4
Nema23_cover_part2.stl 4
Nema23_Holder_Bearing_Spacer.stl 4
Nema23_spacer_(if needed).stl /
Wheel_foot.stl (optional if you are not making the table) 4
X_kart_to_ZAxis_connector.stl 2
XY_Nema23_holder_part1.stl 3
XY_Nema23_holder_part2.stl 3
Y_kart.stl 2
Z_kart.stl 1
Z_Nema23_holder_part1.stl 1
Z_Nema23_holder_part2.stl 1
Z_Nema23_holder_part3.stl 1
ZKart_end_dragchain.stl 1

Material to buy

Nom Qté Notes
Aluminum Profile 6060 1000mm (4 table legs, optional if you make your own table) 4
Aluminum Profile 3030 1500mm (junction between the 4 legs of the table, optional if you make your own table) 4
Aluminum Profile 3060 1620mm (frame) 6
Aluminum Profile 3030 1620mm (sacrificial support) 5
Aluminum Profile 6060 1620mm (X axis) 2
Aluminum Profile 3060 240mm (junction axis Y / axis X) 2
Aluminum Profile 3060 325mm (junction axis Y / axis X) 4
Aluminum Profile 6060 145mm (junction axis Y / axis X) 2
Aluminum Profile 30120 450mm (Axis Z) 1
Linear rail HGR20 1500mm 6
Linear rail HGR20 450mm 2
Sliding block HGH20CA 16
SFU1605 1500mm 3
SFU1605 450mm 1
Nema23 4.2A 3Nm + Motor drivers 4
Aluminum Angle 6060 8
Aluminum Square 3030 40
Perforated plate 60x120 (8 holes of 6mm) 10
Perforated plate 30x90 (3 holes of 6mm) 10
90° corner perforated plate 120x120 (12 holes of 6mm) 4
Broach 2.2kW / 1.5kW + VFD 1
Control electronics (Arduino) 1

For the screws, it's complicated to say, it will depend on your components. Here is what I have used approximately.

Fasteners

Nom Qté Notes
M5 x10mm approx 100
M5 x18mm approx 400
M5 x50mm approx 20
M6 x16mm approx 50
M5 T-nut for groove approx 500
Make sure to get T-nuts that match your aluminum profiles! For my part, I took 6060 l-type profiles with a 6 mm groove, and nuts for grooves with a retaining ball for a 6 mm groove.
I haven't done the exact calculation, 500 T-nuts seems like a lot but it goes very quickly when you put 1 in each hole in the HGR20.

Count on a good 4 kg of plastic for all the parts (without the drag chains, 5 kg with).

I use a 2.2 kW liquid-cooled spindle with its VFD. You can use an air-cooled spindle or a smaller spindle (1.5 kW), but avoid the Makita on this type of machine, it's a shame.

On this machine, I'm still on Arduino. I've integrated a 5V to 10V PWM converter to control the VFD via GRBL.